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Servo Press System
Features
Robust Structure, Long-lasting Durability
· Modular and compact structural design.
· Enhanced mechanical specifications ensure stable high-performance output.
· Adapted for high-frequency, high-intensity continuous operation.
Smart Production Support
· Real-time analysis and evaluation of production processes.
· Error-proofing mechanisms to optimize workflows.
· Supports multi-dimensional data traceability and analysis.
Comprehensive Data Traceability
· Real-time production process monitoring with feedback.
· Instant data upload for seamless integration with production management systems.
Proprietary Software System
· Clear and intuitive interface.
· Simple parameter configuration for quick mastery and effortless use.
Exceptional Precision Control
· Displacement repeatability accuracy: 0.01mm.
· External sensors enable ultra-high precision at 2μm level.
· Force sensor accuracy: 0.5% FS;System accuracy: 1% FS.
· EtherCAT protocol-based system response time: 250μs.
Robust Expansion Capabilities
· Supports external high-precision displacement and force sensors.
· Flexible expansion of I/O interfaces.
· Enables interconnection of multiple presses to meet complex production line demands.
Servo Press Ecosystem
The servo pressing system primarily consists of a high-precision mechanical system, high-precision tensile and compressive force sensing components, a high-precision control system, and a user-friendly human-machine interface system.

Mechanical System

Controller

ADC

HMI

Control Software

High Dynamic Performance
· Achieves system response as low as 250 microseconds based on EtherCAT high-speed bus technology
· Enables high-speed data exchange between real-time control and servo drives
· Ensures motion precision and stability during highspeed press operation
Advanced Motion Control Core
· Embedded core algorithms including S-curve planning, dynamic replanning, and closed-loop control
· Software-defined motion performance transcends hardware limitations, enabling continuous optimization and upgrades
Highly Scalable Architecture
· Flexible development of customized motion algorithms and advancedFeatures based on customer requirements
· Supports deep optimization of motion strategies and integration with specialized expansion modules
Evaluation and Analysis Capabilities
· Supports split-screen multi-window operation
· Provides support for multiple bus protocols, including Profinet, EtherNet/IP, EtherCAT, CC-Link, Modbus TCP, DeviceNet, etc
· Features comprehensive real-time analysis tools: area determination (rectangular/trapezoidal), forcetime calculations, inflection point detection, envelope analysis, hysteresis determination, and digital signal discrimination
Expansion Interfaces & Data Processing
· Supports multi-type IO expansion and external displacement sensor integration
· Integrates offline data logging and software-based industrial PC deployment capabilities
· Supports measurement curve plotting and high-precision sampling with adjustable low-pass filtering and multichannel acquisition
Intelligent Diagnostics and Engineering Assistance
· Built-in fault pre-description and guided troubleshooting with real-time error display and diagnostic recommendations
· Pre-configured annotations and control point descriptions on bus configuration pages to accelerate logic programming and reduce external documentation dependency
Selection Guide
|
Model |
TSPx002 |
TSPx005 |
TSPx010 |
TSPx015 |
TSPx030 |
TSPx060 |
TSPx100 |
TSPx150 |
TSPx200 |
|
Rated Force (kN) |
2 |
5 |
10 |
15 |
30 |
60 |
100 |
150 |
200 |
|
Stroke (mm) |
100/200 |
200/400 |
200/400 |
200/400 |
200/400 |
200/400 |
200/400 | 200/400 | 200/400 |
|
Max. Speed (mm/s) |
250 | 250 | 250 | 250 | 250 | 250 | 150 | 100 | 050 |
| Max. Allowed Tooling Weight (kg) | 10 | 30 | 60 | 60 | 80 | 100 | 100 | 100 | 100 |
| Service Life (Standard Conditions) | 1000 million cycles |
||||||||
| Overload Capacity | 10% Rated Pressure(10%FS) | ||||||||
| Force Sensor Type | Strain Gauge | ||||||||
| Force Sensor Range (kN) | -2~2 | -5~5 |
-10~10 | -15~15 | -30~30 | -60~60 | -100~100 | -150~150 | -200~200 |
| Position Repeatability (mm) | 0.01 | ||||||||
| Force Sensor Accuracy (%FS) | 0.5% Rated Pressure(<=0.5%FS) |
||||||||
| Force Linearity Error (%FS) |
1% Rated Pressure(<=1%FS) | ||||||||
| Min. Displacement Resolution (mm) |
0.001 | ||||||||
|
Software System Technical Parameters |
|||||||||
|
Channels |
1 displacement, 1 force |
||||||||
| External Displacement Sensor | supported |
||||||||
| Sampling Frequency | 10 kHZ | ||||||||
| Channel Resolution | 24 bit | ||||||||
| Measurement Curve Plotting | Y=f(X) | ||||||||
| Curve Data Points | 500000 | ||||||||
| Offline Data Records | 100000 | ||||||||
| Software Industrial PC Installation | supported | ||||||||
| Split-screen Display | multi-window monitoring (future support) | ||||||||
| IO Channels | 16 inputs, 16 outputs | ||||||||
| Bus Types |
Profinet/EthernetIP/EtherCAT/Siemens S7 | ||||||||
| Evaluation Window Features |
vertical/horizontal lines, rectangle, real-time pause,force averaging,inflection point calculation, manual and automatic envelope calculations | ||||||||
Servo Press Workstations

Vertical C-Frame Press Workstation

Horizontal Press Workstation

Four-Column Press Workstation

Benchtop Press Workstation
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